China OEM Hot Forging Heavy Duty Custom Tractor Parts Long Pto Drive Shaft

Product Description

 

Product Description

Product Name: Hot Forging Heavy Duty Custom Tractor Parts Long PTO Drive Shaft 

Material: 40CrMo

Weight: From 0.2kg to 5kg

Packing: Wooden case

Minimum Order: 1000pcs

Customization: Available based on your drawings or sample

Company Name: HiHangZhou Precision Forging Technology Co., Ltd.

 

Process Die Forging
Material Stainless Steel, Carbon Steel, Alloy Steel 
Weight 0.1Kg~20Kg
Heat Treatment Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering
Testing instrument  composition testing Spectrometer, Metallographic microscope
Performance testing Hardness tester, Tensile testing machine
Size Measuring  CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge
Thread Gauge , Height Gauge
Roughness Ra1.6~Ra6.3
Machining Equipment CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines,
Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc.
Quality control Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products  
Surface Treatment Shot Blast ,  Powder Coating, Polishing, Galvanized , Chrome Plated   
Production Capacity 60000T / Years
Lead Time Normally 30 – 45 Days.
Payment Terms T/T , L/C 
Material Standard ASTM , AISI , DIN , BS, JIS, GB,
Certification ISO9001:2008, IATF16949:2016

Products Quality Control

Quality control at HiHangZhou Precision Forging Technology Co., Ltd. involves meticulous inspection and control of incoming materials, production processes, and finished products. The quality control process includes:

  1. Analysis of incoming raw materials using a metallographic microscope to ensure the chemical composition meets production requirements.
  2. Timely sampling during production to ensure defect-free products and address any quality issues promptly.
  3. Utilization of a magnetic particle flaw detector to detect hidden cracks or defects in metal parts.
  4. Sampling of finished metal parts for mechanical performance tests, size measurement, and 100% manual surface quality inspection.

Check out the pictures of the relevant testing equipment below:

 

Quality Management System Control

At HiHangZhou Precision Forging Technology Co., Ltd., we adhere to strict system management in accordance with ISO9001 and TS16949 quality standards. Our production site implements 5S lean production management to ensure efficiency and quality.

Production Management Site:

Our production management site is dedicated to upholding the highest quality standards to meet the needs of our customers.

 

Our Advantages:

Brand

As a subsidiary of the esteemed HiHangZhou Group, a globally recognized high-end machinery manufacturing enterprise, we have a CHINAMFG reputation for collaboration with renowned companies worldwide.

Technology

With over 25 years of experience in forging and casting equipment manufacturing, our team of technicians and R&D personnel ensures the production of high-quality products efficiently.

Service

We offer custom and standard manufacturing services with a focus on quality and timely delivery, supported by effective communication channels.

Culture

Our unique corporate culture fosters individual potential and drives sustainable company growth.

Social Responsibility

Committed to low-carbon environmental practices, energy conservation, and emission reduction, we are a leading example of responsible production in our local community.

Company Culture

Our Vision

To become 1 of the leading companies.

Our Mission

To become a platform for employees to realize their dreams.

To become a transforming and upgrading pacemaker of Chinese enterprises.

To set national brands with pride.

Our Belief

Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to society.

Values

Improvement is innovation, everyone can innovate.

Innovation inspired and failures tolerated.

 

Frequently Asked Questions

  1. Q: Are you a trading company or a manufacturer?
    A: We are a manufacturer of forging products, casting products, and have high machining capabilities.
  2. Q: What series products do you offer?
    A: We specialize in forming processing of ferrous metals through casting, forging, and machining for various industries.
  3. Q: Do you provide samples? Is it free?
    A: Yes, we provide samples following traditional practices, with customers covering freight costs.
  4. Q: Is OEM available?
    A: Yes, OEM services are available.
  5. Q: What’s your quality guarantee?
    A: We prioritize continuous product quality improvement, backed by strict quality control measures and certifications like ISO/TS16949 and SGS.
  6. Q: How about the Packing?
    A: We typically use iron boxes or wooden cases, customizable based on customer preferences.
  7. Q: What is your minimum order quantity?
    A: Minimum order quantities vary based on product features such as material, weight, and construction.
  8. Q: What is the lead time?
    A: Lead times for new dies or molds and production vary but typically range from 30-45 days.
  9. Q: What payment methods do you accept?
    A: Payments can be made via T/T or L/C with a 30% deposit in advance and 70% balance against the copy of B/L.

Certification

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Processing Object: Metal
Molding Style: Forging
Molding Technics: Pressure Casting
Samples:
US$ 20/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

pto shaft

How do PTO shafts ensure efficient power transfer while maintaining safety?

PTO (Power Take-Off) shafts play a crucial role in ensuring efficient power transfer from a power source to driven machinery or equipment, while also maintaining safety. These shafts are designed with various features and mechanisms to optimize power transmission efficiency and mitigate potential hazards. Here’s a detailed explanation of how PTO shafts achieve efficient power transfer while prioritizing safety:

1. Mechanical Power Transmission: PTO shafts serve as mechanical linkages between the power source, typically a tractor or engine, and the driven machinery. They transmit rotational power from the power source to the equipment, enabling efficient transfer of energy. The mechanical design of PTO shafts, including their diameter, length, and material composition, is optimized to minimize power losses during transmission, ensuring that a significant portion of the power generated by the source is effectively delivered to the machinery.

2. Universal Joints and Flexible Couplings: PTO shafts are equipped with universal joints and flexible couplings that allow for angular misalignment and flexibility in movement. Universal joints accommodate variations in the alignment between the power source and the driven machinery, enabling smooth power transfer even when the two components are not perfectly aligned. Flexible couplings help to compensate for slight misalignments, reduce vibration, and prevent excessive stress on the shaft and connected components, thereby enhancing efficiency and reducing the risk of mechanical failure or damage.

3. Constant Velocity (CV) Joints: CV joints are often used in PTO shafts to maintain constant speed and torque transfer, particularly in applications where the driven machinery requires flexibility or operates at different angles. CV joints allow for smooth power transmission without significant fluctuations, even when the driven machinery is at an angle relative to the power source. By minimizing speed variations and power loss due to changing angles, CV joints contribute to efficient power transfer while ensuring consistent performance and reducing the likelihood of mechanical stress or premature wear.

4. Safety Guards and Shields: Safety is a paramount consideration in the design of PTO shafts. Protective guards and shields are installed to cover the rotating shaft and other moving parts. These guards act as physical barriers to prevent accidental contact with the rotating components, significantly reducing the risk of entanglement, injury, or damage. Safety guards are typically made of durable materials such as metal or plastic and are designed to allow the necessary movement for power transmission while providing adequate protection. Regular inspection and maintenance of these guards are crucial to ensure their effectiveness in maintaining safety.

5. Shear Bolt or Slip Clutch Mechanisms: PTO shafts often incorporate shear bolt or slip clutch mechanisms as safety features to protect the driveline components and prevent damage in case of excessive torque or sudden resistance. Shear bolts are designed to shear or break when the torque exceeds a predetermined threshold, disconnecting the PTO shaft from the power source. This helps prevent damage to the shaft, driven machinery, and power source. Slip clutches work similarly by allowing the PTO shaft to slip when excessive resistance is encountered, protecting the components from overload. These mechanisms act as safety measures to maintain the integrity of the PTO shaft and associated equipment while minimizing the risk of mechanical failures or accidents.

6. Compliance with Safety Standards: PTO shafts are designed and manufactured to comply with relevant safety standards and regulations. Manufacturers follow guidelines and requirements set by organizations such as the American Society of Agricultural and Biological Engineers (ASABE) or other regional safety authorities. Compliance with these standards ensures that PTO shafts meet specific safety criteria, including torque capacity, guard design, and other safety considerations. Users can rely on standardized PTO shafts that have undergone testing and certification, providing an additional layer of assurance regarding their safety and performance.

7. Operator Education and Training: To ensure safe and efficient operation, it is essential for operators to receive proper education and training on PTO shafts. Operators should be familiar with the specific safety features, maintenance requirements, and safe operating procedures for the PTO shafts used in their applications. This includes understanding the importance of using appropriate personal protective equipment, regularly inspecting the equipment for wear or damage, and following recommended maintenance schedules. Operator awareness and adherence to safety protocols significantly contribute to maintaining a safe working environment and maximizing the efficiency of power transfer.

In summary, PTO shafts ensure efficient power transfer while maintaining safety through their mechanical design, incorporation of universal joints and CV joints, installation of safety guards and shields, implementation of shear bolt or slip clutch mechanisms, compliance with safety standards, and operator education. By combining these features and practices, PTO shafts provide reliable and secure power transmission, minimizing power losses and potential risks associated with their operation.

pto shaft

Can you provide real-world examples of equipment that use PTO shafts?

Power Take-Off (PTO) shafts are extensively used in various industries, particularly in agriculture and construction. They provide a reliable power source for a wide range of equipment, enabling efficient operation and increased productivity. Here are some real-world examples of equipment that commonly use PTO shafts:

1. Agricultural Machinery:

  • Tractor Implements: A wide array of tractor-mounted implements rely on PTO shafts for power transfer. These include:
    • Mowers and rotary cutters
    • Balers and hay equipment
    • Tillers and cultivators
    • Seeders and planters
    • Sprayers
    • Manure spreaders
    • Harvesters, such as combine harvesters and forage harvesters
  • Stationary Equipment: PTO shafts are also used in stationary agricultural equipment, including:
    • Feed grinders and mixers
    • Silo unloaders
    • Grain augers and elevators
    • Irrigation pumps
    • Wood chippers and shredders
    • Stump grinders

2. Construction and Earthmoving Equipment:

  • Backhoes and Excavators: PTO shafts can be found in backhoes and excavators, powering attachments such as augers, hydraulic hammers, and brush cutters.
  • Post Hole Diggers: Post hole diggers used for fence installation often rely on PTO shafts to transfer power to the digging mechanism.
  • Trenchers: Trenching machines equipped with PTO shafts efficiently dig trenches for utility installations, drainage systems, or irrigation lines.
  • Stump Grinders: Stump grinders used in land clearing and tree removal operations often utilize PTO shafts to power their cutting blades.
  • Soil Stabilizers and Road Reclaimers: These machines use PTO shafts to drive the rotor and milling drums, which pulverize and mix materials for road construction and maintenance.

3. Forestry Equipment:

  • Wood Chippers: Wood chippers used for processing tree branches and logs into wood chips are commonly powered by PTO shafts.
  • Brush Cutters and Mulchers: PTO-driven brush cutters and mulchers are employed to clear vegetation and maintain forested areas.
  • Log Splitters: Log splitters that split logs into firewood often utilize PTO shafts to power the splitting mechanism.

4. Utility Equipment:

  • Generators: Some generators are designed to be driven by PTO shafts, providing an auxiliary power source for various applications in remote locations or during power outages.
  • Pumps: PTO-driven pumps are commonly used for agricultural irrigation, water transfer, and dewatering applications.

5. Specialty Equipment:

  • Ice Resurfacers: PTO shafts are employed in ice resurfacing machines used in ice rinks to maintain a smooth ice surface for ice hockey and figure skating.
  • Air Compressors: Some air compressors are driven by PTO shafts, providing a source of compressed air for various applications.

These examples represent a range of equipment that extensively relies on PTO shafts for power transfer. PTO shafts enable the efficient operation of these machines, increasing productivity and versatility across various industries.

pto shaft

What is a PTO shaft and how is it used in agricultural and industrial equipment?

A power take-off (PTO) shaft is a mechanical component used in agricultural and industrial equipment to transfer power from a power source, such as an engine or motor, to another machine or implement. It is a driveline shaft that transmits rotational power and torque, allowing the connected equipment to perform various tasks. PTO shafts are commonly used in agricultural machinery, such as tractors, as well as in industrial equipment, including generators, pumps, and construction machinery. Here’s a detailed explanation of what a PTO shaft is and how it is used:

Structure and Components: A typical PTO shaft consists of a hollow metal tube with universal joints at each end. The hollow tube allows the shaft to rotate freely, while the universal joints accommodate angular misalignments between the power source and the driven equipment. The universal joints consist of a cross-shaped yoke with needle bearings, providing flexibility and allowing the transmission of power at varying angles. Some PTO shafts may also include a telescopic section to adjust the length for different equipment setups or to accommodate varying distances between the power source and the driven machine.

Power Transfer: The primary function of a PTO shaft is to transfer power and torque from the power source to the driven equipment. The power source, typically an engine or motor, drives the PTO shaft through a mechanical connection, such as a gearbox or a clutch. As the power source rotates, it transmits rotational force to the PTO shaft. The PTO shaft, in turn, transfers this rotational power and torque to the driven equipment, enabling it to perform its intended function. The torque and rotational speed transmitted through the PTO shaft depend on the power source’s characteristics and the gear ratio or clutch engagement.

Agricultural Applications: In agriculture, PTO shafts are commonly used in tractors to power various implements and attachments. The PTO shaft is connected to the tractor’s power take-off, a rotating drive shaft located at the rear of the tractor. By engaging the PTO clutch, the tractor’s engine power is transferred through the PTO shaft to the attached implements. Agricultural machinery, such as mowers, balers, tillers, sprayers, and grain augers, often rely on PTO shafts to receive power for their operation. The PTO shaft allows the implements to be powered directly by the tractor’s engine, eliminating the need for separate power sources and increasing the versatility and efficiency of agricultural operations.

Industrial Applications: PTO shafts also find extensive use in various industrial applications. Industrial equipment, such as generators, pumps, compressors, and industrial mixers, often incorporate PTO shafts to receive power from engines or electric motors. The PTO shaft connects the power source to the driven equipment, allowing it to operate and perform its intended function. In construction machinery, PTO shafts can be found in equipment like concrete mixers, hydraulic hammers, and post hole diggers, enabling the transfer of power from the machinery’s engine to the specific attachment or tool being used.

Safety Considerations: It is important to note that PTO shafts can pose safety risks if not handled properly. The rotating shaft can cause serious injuries if operators come into contact with it while it is in operation. To ensure safety, PTO shafts are often equipped with shielding or guards that cover the rotating shaft and universal joints, preventing accidental contact. It is crucial to maintain and inspect these safety features regularly to ensure their effectiveness. Additionally, operators should receive proper training on PTO shaft operation, including safe attachment and detachment procedures, as well as the use of personal protective equipment when working near PTO-driven machinery.

In summary, a PTO shaft is a mechanical component used in agricultural and industrial equipment to transmit power and torque from a power source to a driven machine or implement. It enables the direct power transfer from engines or motors to various equipment, increasing efficiency and versatility in agricultural and industrial operations. While PTO shafts offer significant benefits, operators must be aware of the associated safety considerations and take appropriate precautions to prevent accidents and injuries.

China OEM Hot Forging Heavy Duty Custom Tractor Parts Long Pto Drive Shaft  China OEM Hot Forging Heavy Duty Custom Tractor Parts Long Pto Drive Shaft
editor by CX 2024-04-11